1. Design and Development
Demand Analysis: Based on market needs and customer feedback, the design team develops new helmet models.
3D Modeling: Use CAD software to create three-dimensional models of helmets, ensuring reasonable structure and compliance with safety standards.
Prototype Production: Create prototypes through 3D printing or manual production for initial testing and adjustments.
2. Material Preparation
Shell Materials: Select high-strength materials such as carbon fiber, basalt fiber, or polycarbonate to ensure the shell is lightweight and impact-resistant.
Liner Materials: Use high-density foam (e.g., EPS) as a buffer layer to absorb impact energy.
Accessory Preparation: Include lenses, ventilation systems, buckles, and other accessories, ensuring their quality meets standards.
3. Shell Molding
Mold Making: Create high-precision molds based on design drawings.
Thermoforming: Place carbon fiber or basalt fiber materials into molds and form them under high temperature and pressure.
Surface Treatment: Polish and spray the shell with primer and topcoat.
4. Liner Production
Foam Molding: Inject EPS material into molds and heat it to form the helmet liner.
Liner Bonding: Attach comfort layers (e.g., antibacterial fabric) to the foam liner to enhance wearing comfort.
5. Assembly and Testing
Accessory Installation: Install lenses, ventilation systems, buckles, and other accessories onto the shell.
Quality Testing: Conduct impact tests, penetration tests, and lens strength tests to ensure compliance with safety standards (e.g., DOT, ECE, SNELL).
Final Inspection: Check appearance, dimensions, and functionality to ensure every helmet is flawless.
6. Packaging and Shipping
Packaging Design: Design packaging according to customer requirements to ensure helmets are not damaged during transportation.
Bulk Shipping: For wholesale high-quality motorcycle helmet orders, the factory arranges efficient logistics services to ensure timely delivery.
At BasaltMSSolutions, we are a comprehensive enterprise integrating development, design, production, and processing. We specialize in the production and sales of carbon fiber and basalt fiber products, offering the following services:
High-Quality Helmets: Our high-quality motorcycle helmets are crafted with precision using advanced materials, ensuring maximum safety and comfort. Each helmet undergoes rigorous testing to meet international safety standards.
Customization Services: Whether you need custom unisex motorcycle helmets or bulk wholesale orders, we can tailor our products to your needs. Our design team works closely with you to ensure every detail meets your expectations.
Diverse Product Range: In addition to helmets, we produce bicycles, wheelchairs, and other carbon fiber and basalt fiber products. Our product line is diverse, catering to a wide range of customer needs.